Our Infrastructure

FACTORY

Our company has 1 rice mills, which are located in Pali (Khopoli), India. Both the mills are equipped with the most advance technologies. The mills are equipped with Miltec machinery and are PLC Plant which helps us get the best quality and production capacity at the same time. Our daily production amounts to 5 MT per hour..

RICE PROCESSING UNIT

The process of parboiling uses treated soft water obtained from our water treatment plants. The parboiling plants have specially designed soaking bins with sensors based on sophisticated controller for maintaining and determining the water temperatures. The advanced parboiling method ensures that the grain is free from unwanted smell and confirms to most hygienic processing of the grain, preserving its natural fragrance & aroma during the entire process. We have adopted special methods of parboiling, as the paddy is kept for soaking for 12 hours, we keep changing the water after every 4 hours, keeping the temperatures controlled by not letting the water go below 60 degrees centigrade and the inlet water is also changed every 1 hour so that there is no bacterial formation, thus ensuring the best hygienic & parboiled rice always. these minute steps ensure 100% quality of rice for the end user..

RICE MILLING

Our professionals team of employees make sure 100% quality control, right from the stage of procurement of paddy, milling, parboiling, the cleaning process, packaging and logistics. Our rice mills are a stage of art and are fully equipped with pre-cleaners, de-huskers, polishers, sortex, silky, rice bins and magnets to completely protect the food process against contamination and other impurities during the food process of milling. All the latest machinery and technology is imported from Japan & United Kingdom and our company also keeps upgrading the working system every year.

ADVANCED LAB

Our Labs are fully equipped with advanced and latest machine to check the quality of every and each grain of rice. Our professionals team of employees make sure that we get the best product with 100% quality control. To make this possible our team tests the paddy and rice at every step of processing. Our Laboratrarian are well experienced who does not pass any single piece of rice grain from the laboratory if it is failed in quality test. Thus our Laboratrarian plays a vital role to insure the quality of our products.

WAREHOUSING

As we are a leading manufacturer and distributor of Basmati Rice and Non Basmati Rice we have huge warehouse facility to hold large stock of all kinds of Basmati and Non-Basmati rice. Our warehouses are well-maintained to sustain the quality standards during the period of storage. In fact, the large stock of products has helped us to cater to the demands of the customers even in the period of crisis. The rice is stored in the warehouses of the company, which are spacious and well ventilated. A vigilant staff ensures hygienic conditions in the warehouse. Further on, regular inspection and fumigation is carried out to prevent any kind of infestation against various microorganisms.

LOGISTICS SERVICE

We have our own Logistics systems. We have our own Trucks to deliver our sacks of rice in different areas of country.

We are distinct.

Expanding the Horizon with various ranges of Products.

2

No of Mill

20000+

Storage Capacity (MT)

40+

Years Of Experience

1000+

Happy Customers

PROCESSING OF RICE

SOURCING

Sourcing is done from the original basmati habitat(North India) where the grain is nurtured by crystal clear Himalayan snow melt.

FORM OF RICE

There are multiple forms of rice and each one is attained by processing it differently. For example, for raw rice, paddy is dried by steamed dryers.To get steamed rice, Paddy is given high pressure steam and then dried in the steam dryers. For sella(parboiled), it’s a longer process. First, the paddy is given high pressure steam, followed by putting it into water for a carefully calibrated period of time which is dependent on the colour requirements demanded by the buyer. Next, high pressure steam is given again, followed by drying the paddy again in steam dryers. All this is done using expert quality benchmarks to ensure every grain is of the highest quality and in the right form.

MILLING OF RICE

This is done using all the latest world class techniques to keep the natural aroma, taste and texture intact. After the paddy is processed, it is put in the milling section where the husk is removed by dehusking rubber rollers, separated by a separator and then polished by whiteners two or three times to remove the rice bran and rice polish. Removing of the rice bran increases itself life and enhance the appearance of the grain.In the last step of the milling of rice, it is given that extra shine with the help of water jet polishers. Miltec whitening and polishing equipment helps us enhance several rice quality parameters and helps attain an excellent rice grain surface by using uniform and gentle whitening.

REMOVAL OF IMPURITIES

The rice is then put in the colour sortex to remove any impurities and finally sieving is done in graders to separate the broken and immature grains from whole rice. Laboratory check: This whole rice is then sent to the laboratory section to check all the parameters like length, L/B ratio, moisture, whiteness kett, broken percentage etc.. At the end, a final cooking test is done here.

PACKING & LOADING

If all parameters meet the requirements of the buyer, the rice is packed in export packing as specified by the foreign buyer and is dispatched to the loading port for export to the foreign buyer’s country/port. Hygiene and cleanliness is a top priority for us, to make sure our goods are secure, All the packing and loading happens in our warehouses in Gujarat. THE goods and containers are fumigated thoroughly and the cargo is loaded with utmost care and precision by our warehouse team.

HOW IT WORKS

RICE PRODUCTION FLOW

The basic rice milling processes consist of:

Pre Cleaning : Paddy cleaner is the most essential equipment in a rice mill, as it separates all the impurities like dust, straw, sand, clay and heavy particles of even an uneven sizes from paddy. The advantages with the paddy cleaner are that increases the life of rubber rollers and the percentage of oil in bran.

De-stoning : Separating small stones from paddy.

Husking : This dehusker machine is used for dehusking of paddy and removing of husk. The machine is based on centrifugal principle.

Husk Aspiration : Separating the husk from brown rice/ unhusked paddy.

Paddy Separation : Separating the unhusked paddy from brown rice.

Whitening : Removing all or part of the bran layer and germ from brown rice . The whitener is used for whitening (i.e. removal of bran) of brown rice to white rice. Through a smooth flow of rice and the efficient aspiration system inside the machine, the rice is whitened very gently.

Polishing : Improving the appearance of milled rice by removing the remaining bran particles and by polishing the exterior of the milled kernel. Length Grading : Separating small and large brokers from head rice. Blending : Mixing head rice with predetermined amount of brokers, as required by the customer.

Weighing and bagging : Preparing the milled rice for transport to the customer.

Rice Storage in warehouse

Rice is procured from the farms and stored in large warehouses at the factory units.

Rice Fumigation

The rice stocks are fumigated every 30 days to avoid development of any weevils. The fumigant residue level is kept in checked as per food quality standards

Silo Storage

Rice is stored in large Silos at the factory units.

Milling

All the impurities like dust, straw, sand, clay and heavy particles of even an uneven sizes from rice are seperated.

Sotex

The rice is then put in the colour sortex to remove any impurities and finally sieving is done in graders to separate the broken and immature grains from whole rice

Quality Check

The end product is checked with advanced tools and lab tests to ensure the product is as per the required specifications and standards.

Moisture Check

Every batch of milled rice goes through a thorough moisture analysis lab test as it is one of the most important criteria. It has to be within a 14% limit to be able to sustain longer transits and storages.

Packaging

Rice is packed in bags of required sizes. An automated stitching machine is used for fast packing. Threads of suitable colours and material are used as per requirement or in accordance with the bag material and colour palette.

Drop Test

Packed bags are dropped from 12 feet height to ensure its strength as it has to go through multiple handlings during the transit.

Weight Check

Gross weight check is done for each and every bag on an electronic scale to ensure the right quantity is packed in every single bag. The weighing machine is checked regularly for calibration certificates as per the weights and measures quality standards of India.

Container stuffing at Factory Premises / Docks

After each bag of rice passes through such rigorous quality standards container stuffing is commenced. Each container is first checked for the smallest of the holes or damage. Containers which are heavily repaired with patches are rejected.

Custom Clearance

Stuffed and sealed containers are offered to customs for clearance purposes. The customs department seals the containers and issues a let export order (LEO) as a final confirmation for export of containerized cargo.

Container handover to shipping line

The customs cleared containers are then handed over to the shipping line with all clearance documents and export declaration within the cutoff dates as laid out in the liner booking confirmation order.

Shipped on Board

Once the containers are loaded on the vessel, a shipped on board bill of lading is issued to the exporter which serves as the final step in the export cycle.

Our Infrastructure

We are distinct.

2

20000+

40+

1000+