Our Infrastructure
Our company has 1 rice mills, which are located in Pali (Khopoli), India. Both the mills are equipped with the most advance technologies. The mills are equipped with Miltec machinery and are PLC Plant which helps us get the best quality and production capacity at the same time. Our daily production amounts to 5 MT per hour..
The process of parboiling uses treated soft water obtained from our water treatment plants. The parboiling plants have specially designed soaking bins with sensors based on sophisticated controller for maintaining and determining the water temperatures. The advanced parboiling method ensures that the grain is free from unwanted smell and confirms to most hygienic processing of the grain, preserving its natural fragrance & aroma during the entire process. We have adopted special methods of parboiling, as the paddy is kept for soaking for 12 hours, we keep changing the water after every 4 hours, keeping the temperatures controlled by not letting the water go below 60 degrees centigrade and the inlet water is also changed every 1 hour so that there is no bacterial formation, thus ensuring the best hygienic & parboiled rice always. these minute steps ensure 100% quality of rice for the end user..
Our professionals team of employees make sure 100% quality control, right from the stage of procurement of paddy, milling, parboiling, the cleaning process, packaging and logistics. Our rice mills are a stage of art and are fully equipped with pre-cleaners, de-huskers, polishers, sortex, silky, rice bins and magnets to completely protect the food process against contamination and other impurities during the food process of milling. All the latest machinery and technology is imported from Japan & United Kingdom and our company also keeps upgrading the working system every year.
Our Labs are fully equipped with advanced and latest machine to check the quality of every and each grain of rice. Our professionals team of employees make sure that we get the best product with 100% quality control. To make this possible our team tests the paddy and rice at every step of processing. Our Laboratrarian are well experienced who does not pass any single piece of rice grain from the laboratory if it is failed in quality test. Thus our Laboratrarian plays a vital role to insure the quality of our products.
As we are a leading manufacturer and distributor of Basmati Rice and Non Basmati Rice we have huge warehouse facility to hold large stock of all kinds of Basmati and Non-Basmati rice. Our warehouses are well-maintained to sustain the quality standards during the period of storage. In fact, the large stock of products has helped us to cater to the demands of the customers even in the period of crisis. The rice is stored in the warehouses of the company, which are spacious and well ventilated. A vigilant staff ensures hygienic conditions in the warehouse. Further on, regular inspection and fumigation is carried out to prevent any kind of infestation against various microorganisms.
We have our own Logistics systems. We have our own Trucks to deliver our sacks of rice in different areas of country.
We are distinct.
Expanding the Horizon with various ranges of Products.
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20000+
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PROCESSING OF RICE
SOURCING
Sourcing is done from the original basmati habitat where the grain is nurtured by crystal clear Himalayan snow melt.
FORM OF RICE
Multiple forms of rice are processed differently: raw, steamed & sella rice.
MILLING OF RICE
World class milling ensures aroma, taste and texture with superior polish and whitening process.
REMOVAL OF IMPURITIES
Color sortex machines remove impurities & graders separate broken and immature grains.
PACKING & LOADING
Export-grade packing, fumigation & hygienic loading is done at Gujarat warehouses.
RICE PRODUCTION FLOW
The basic rice milling processes consist of:
Rice Storage in warehouse
Rice is procured from the farms and stored in large warehouses at the factory units.
Rice Fumigation
The rice stocks are fumigated every 30 days to avoid development of any weevils. The fumigant residue level is kept in checked as per food quality standards
Silo Storage
Rice is stored in large Silos at the factory units.
Milling
All the impurities like dust, straw, sand, clay and heavy particles of even an uneven sizes from rice are seperated.
Sotex
The rice is then put in the colour sortex to remove any impurities and finally sieving is done in graders to separate the broken and immature grains from whole rice
Quality Check
The end product is checked with advanced tools and lab tests to ensure the product is as per the required specifications and standards.
Moisture Check
Every batch of milled rice goes through a thorough moisture analysis lab test as it is one of the most important criteria. It has to be within a 14% limit to be able to sustain longer transits and storages.
Packaging
Rice is packed in bags of required sizes. An automated stitching machine is used for fast packing. Threads of suitable colours and material are used as per requirement or in accordance with the bag material and colour palette.
Drop Test
Packed bags are dropped from 12 feet height to ensure its strength as it has to go through multiple handlings during the transit.
Weight Check
Gross weight check is done for each and every bag on an electronic scale to ensure the right quantity is packed in every single bag. The weighing machine is checked regularly for calibration certificates as per the weights and measures quality standards of India.
Container stuffing at Factory Premises / Docks
After each bag of rice passes through such rigorous quality standards container stuffing is commenced. Each container is first checked for the smallest of the holes or damage. Containers which are heavily repaired with patches are rejected.
Custom Clearance
Stuffed and sealed containers are offered to customs for clearance purposes. The customs department seals the containers and issues a let export order (LEO) as a final confirmation for export of containerized cargo.
Container handover to shipping line
The customs cleared containers are then handed over to the shipping line with all clearance documents and export declaration within the cutoff dates as laid out in the liner booking confirmation order.
Shipped on Board
Once the containers are loaded on the vessel, a shipped on board bill of lading is issued to the exporter which serves as the final step in the export cycle.
RICE PRODUCTION FLOW
HOW IT WORKS
1. Pre-Cleaning: Paddy cleaner removes impurities like dust, straw, sand, clay, and heavy particles. Increases life of rubber rollers and improves bran oil content.
2. De-stoning: Separates small stones from paddy.
3. Husking: Dehusker machine removes husk using centrifugal principle.
4. Husk Aspiration: Separates husk from brown rice/unhusked paddy.
5. Paddy Separation: Unhusked paddy separated from brown rice.
6. Whitening: Removes bran layer and germ to convert brown rice to white rice.
7. Polishing & Grading: Improves appearance, removes residual bran, separates small/large grains, blends as per customer requirement.
8. Weighing & Bagging: Prepares milled rice for transport with accurate weights and automated stitching.